Charge optimization and process AI for metals production
AI for metals and foundries: charge optimization, melt-cost reduction, quality prediction, and process intelligence for steel and alloy production.
In metals and foundry operations, small decisions compound into large cost and quality outcomes. We help producers apply AI where it matters most, starting with charge optimization, one of the highest-leverage decisions in the plant.
Our product MetalsCortex optimizes the charge across all elements and alloy standards to cut cost per melt, and we extend AI into wider process and quality use cases.
Outcomes
- Lower raw-material cost per melt
- Reliable, repeatable specification compliance
- Fewer quality escapes
- Standardized decisions across shifts
How we apply AI in metals & foundries
Charge optimization
Optimize the charge across all 18 elements and 46 alloy standards to cut raw-material cost per melt.
Melt-cost reduction
Find the lowest-cost mix that still meets specification on every heat.
Quality prediction
Use process data to anticipate quality issues before they occur.
Process intelligence
Surface patterns across production to standardize and improve outcomes.
Purpose-built products for this sector
Frequently asked questions
What is the fastest win in a foundry?+
Charge optimization. MetalsCortex reduces raw-material cost per melt while keeping every element within specification, with no installation required.
Can you go beyond charge optimization?+
Yes. We extend AI into quality prediction and broader process intelligence, scoped to your operation.
Find the right AI use cases for metals & foundries
We start with discovery, no assumptions and no pre-sold solutions, to find where AI delivers measurable impact.